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Cinema Complex Builders Turn To Insul-Deck:

Council Bluffs, Iowa
78,000 Sq. Ft.; 32' Foot Span
General Contractor: Star-Iowa, LLC, a division of AGT Enterprises, Inc.

To speed forming and save time and money, contractors for Star Cinema 16-Screen Complex in Council Bluffs, Iowa, chose Insul-Deck. Insul-Deck is the fast, lightweight, forming-system solution for concrete floor and roof construction. It comes pre-engineered, pre-cut, pre-labeled and staged for quick and easy placement on site. Howard Redman who headed Star Cinema construction for Redman Construction Management explained, “Using the lightweight concrete forms saved not only in material costs, but labor and time.” Project Architect Dean Fagen also praised Insul-Deck, ”The systems arrived quickly, shortening time and labor costs. This also aided in keeping the project on schedule for its opening. Speed and efficiency are among the building method’s biggest attributes. I’d use the system again.”

Insul-Deck is the fast, flexible and safe method to build a concrete floor or roof that saves labor, time and money. Experienced crews are installing panels and rebar support and pouring concrete in one minute per square foot, cutting labor time 30 to 50%. Star Cinema, a $15 million, 78,000 square foot theater complex, was the second such theater in the United States to use lightweight forming systems for concrete floors and the first to use the systems for stadium-style seating.

Insul-Deck’s patented process integrates utility chases within the forming system, so utilities are easier to install in the pre-molded access channels. If needed, the Expanded Polystyrene can be removed easily to make larger utility runs.

Insul-Deck offers a variety of insulation and roof or floor thicknesses. Form depths up to 12-1/2” produce deeper supporting ribs which allow spans up to 30 feet with non-post-tension methods. Post-tensioned floors and roofs with Insul-Deck’s standard forms allow spans up to 40 feet with less depth.

The Expanded Polystyrene material also has excellent insulating properties.

Insul-Deck’s patented process produces self-supporting, steel beams and furring strips. Any type of interior finish can quickly be mechanically attached to the integral steel furring strips with drywall screws.

Howard Redman, Star Cinema construction manager, summed up his feelings about Insul-Deck, “I’m really pleased with it. I’m planning to use it again.”

No other process is faster form-to-finish than Insul-Deck. Insul-Deck takes just three steps: place, pour and finish. For pre-cast and pan and deck, you need a crane and/or have to remove the forms. With Insul-Deck: you pour it, you finish it - you can take it to the bank.

 

Insul-Deck is a registered trademark of Insul-Deck LLC.

Illustrations show typical, generic layout and finishing styles. They are not intended as a guide for structural engineering or to reflect specific construction practices.

Shoring & Bracing: Installer is responsible for the design and correct installation of Shoring of Insul-Deck forms in accordance with the ACI (American Concrete Institute) 347-04 “Guide to Formwork for Concrete” or current applicable codes. Any variance from those standards must be provided and certified in advance by a Structural Engineer, licensed for the job site location and specifications.

Reinforced Concrete: Installer is responsible for placement of all reinforcing steel in accordance with the ACI (American Concrete Institute) 318-05 “Building Code Requirements for Structural Concrete” or current applicable codes. Any variance from those standards must be provided and certified in advance by a Structural Engineer, licensed for the job site location and specifications.

 

 
 

INSUL-DECK, LLC
935 Main Street
Suite A2
Safety Harbor, FL 34695

Phone: 800-475-6720
Fax: 727-216-7946
Email: insuldeck@tilt-deck.com
Web: www.insul-deck.org
 



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